QCAA Engineering Materials

15 sample questions with marking guides and sample answers · Avg. score: 33.3%

Q15
2022
QCAA
6 marks
Q15
6 marks

Contrast the suitability of mild and high carbon steel for applications in the manufacture of automotive subframes that experience repeated loads and high impacts, using their microstructure and three relevant mechanical properties.

Reveal Answer

The composition of mild carbon steel includes a higher amount of ferrite, providing ductility. The lower amount of pearlite in the composition still provides a high yield strength.
High carbon steel includes a high amount of cementite compared to ferrite (in pearlite), contributing to a higher yield strength than mild carbon steel. The amount of cementite in the composition provides a less ductile material than mild carbon steel.
Automotive subframes are subject to repeated stresses due to a range of loads caused by different road surfaces, conditions, loading and collision impacts.
The very high yield strength and the lower ductility of high carbon steel produces lower toughness, which makes the material susceptible to fatigue cracking and less able to absorb the energy of repeated loading and collision impacts.
The relatively high yield strength and good ductility of mild carbon steel provides high toughness that allows the frame to absorb the repeated loads and impacts.
Therefore, mild carbon steel is more suitable than high carbon steel for use in the manufacture of automotive subframes.

Marking Criteria
DescriptorMarks

Appropriately contrasts mild and high carbon steel and includes wording that indicates the microstructure of mild carbon steel is higher in ferrite than high carbon steel

1

Appropriately contrasts mild and high carbon steel and includes wording that indicates lower in pearlite than high carbon steel

1

Appropriately contrasts mild and high carbon steel and includes wording that indicates high carbon steel has a higher yield strength than mild carbon steel

1

Appropriately contrasts mild and high carbon steel and includes wording that indicates high carbon steel is less ductile than mild carbon steel

1

Appropriately contrasts mild and high carbon steel and includes wording that indicates mild carbon steel has better toughness than high carbon steel

1

Appropriately contrasts mild and high carbon steel and includes wording that indicates mild carbon steel is a better material for automotive subframes, because of its higher toughness and ability to resist or absorb the repeated loads and impacts

1
Q14
2024
QCAA
4 marks
Q14
4 marks

Explain how the chemical composition of mild carbon steel contributes to its suitability for seamless tubes. Include two properties of mild carbon steel in your response.

Reveal Answer

Mild carbon steel is suitable for seamless tubes due to its low carbon content. It is made up mainly of ferrite, which is a soft and ductile form of iron. This provides the material with ductility, which allows it to be formed into a tubular shape.

Mild carbon steel also contains pearlite with small amounts of cementite. Cementite is hard and brittle, and excessive amounts can make a material too brittle to be formed. The small amount of cementite in mild carbon steel provides toughness, allowing the material to be shaped without fracturing.

Marking Criteria
DescriptorMarks

Identifies that mild carbon steel is mostly made of ferrite

1

Identifies that ferrite adds to the ductility of the material, which allows the material to be formed into shape

1

Identifies that mild steel contains pearlite

1

Identifies that pearlite (or cementite in pearlite) adds to the toughness of the material, which prevents fracturing

1
Q4
2024
QCAA
1 mark
Q4
1 mark

Which plastic is the most suitable for use as a medical screw?

A

nylon

B

polypropylene

C

polylactic acid

D

polyvinyl chloride

Reveal Answer
A

nylon

Nylon is a non-biodegradable polymer; while used in sutures, it would require a second surgery to remove if used as a screw, making it less suitable than bioabsorbable options.

B

polypropylene

Polypropylene is a non-absorbable material typically used for surgical meshes and sutures, not for temporary fixation devices that should dissolve over time.

C

polylactic acid

Correct Answer

Polylactic acid (PLA) is biodegradable and biocompatible, meaning it breaks down into harmless lactic acid in the body, eliminating the need for a second surgery to remove the screw.

D

polyvinyl chloride

Polyvinyl chloride (PVC) is generally used for external medical devices like tubing and blood bags, not implants, due to biocompatibility issues and the presence of plasticizers.

Q13
2024
QCAA
6 marks
Q13
6 marks

Identify two industrial applications of high carbon steel. Describe two mechanical properties of this material that make it suitable for each application.

Application 1:

Application 2:

Reveal Answer

Application 1
An industrial application for high carbon steel could be springs because they need to have strength to resist deformation under the applied forces the spring will experience. A spring also needs to be wear/fatigue resistant for their springiness (compression/flexing during operation), so they can withstand repeated flexing without breaking.

Application 2
Another industrial application could be cutting tools, such as dies, industrial knives or punches, because they need to be hard and very strong to cut or punch out shapes.

Marking Criteria
DescriptorMarks

Identifies one suitable industrial application for high carbon steel

1

Describes appropriately a mechanical property that makes it suitable for the application

1

Describes appropriately a second mechanical property that makes it suitable for the application

1

Identifies a second suitable industrial application for high carbon steel

1

Describes appropriately a mechanical property that makes it suitable for the application

1

Describes appropriately a second mechanical property that makes it suitable for the application

1
Q11
2023
QCAA
4 marks
Q11
4 marks

State four contemporary engineering applications for acrylonitrile butadiene styrene (ABS).





Reveal Answer

  1. automobile bumper bar
  2. electrical wall socket
  3. face shield
  4. hard hat
Marking Criteria
DescriptorMarks

Provides a contemporary engineering application

1

Provides a second contemporary engineering application

1

Provides a third contemporary engineering application

1

Provides a fourth contemporary engineering application

1
Q1
2021
QCAA
1 mark
Q1
1 mark

Conventional automotive torsion bars are manufactured using steel with a carbon content of 0.3% to 0.5%, which is

A

low-carbon steel.

B

high-carbon steel.

C

mild-carbon steel.

D

medium-carbon steel.

Reveal Answer
A

low-carbon steel.

Low-carbon steel typically contains less than 0.3%0.3\% carbon (often 0.05%0.05\% to 0.25%0.25\%), which is below the range specified for torsion bars.

B

high-carbon steel.

High-carbon steel generally contains between 0.6%0.6\% and 1.4%1.4\% carbon, making it harder and more brittle than the material described.

C

mild-carbon steel.

Mild steel is a common term for low-carbon steel (approximately 0.05%0.05\% to 0.25%0.25\% carbon), which does not match the 0.3%0.3\% to 0.5%0.5\% range.

D

medium-carbon steel.

Correct Answer

Medium-carbon steel is defined by a carbon content of approximately 0.3%0.3\% to 0.6%0.6\%, providing the balance of strength and ductility required for automotive torsion bars.

Q12
2020
QCAA
4 marks
Q12
4 marks

List four properties of polylactic acid (PLA) that make it a useful material for medical implants.

Reveal Answer

  1. Biodegradable
  2. High tensile strength
  3. Non-toxic in solid form
  4. Resistant to chemicals
Marking Criteria
DescriptorMarks

Provides 4 correctly identified PLA properties

4

Provides 3 correctly identified PLA properties

3

Provides 2 correctly identified PLA properties

2

Provides 1 correctly identified PLA property

1

None of the above

0
Q12
2022
QCAA
4 marks
Q12
4 marks

State four industrial applications for carbon steel with 0.15% to 0.30% carbon content.

Reveal Answer

  1. Structural plates
  2. Stampings
  3. Forgings
  4. Seamless tubes
Marking Criteria
DescriptorMarks

Provides a correct industrial application

1

Provides a second correct industrial application

1

Provides a third correct industrial application

1

Provides a fourth correct industrial application

1
Q1
2023
QCAA
1 mark
Q1
1 mark

A plastic beaker used to hold liquids in a laboratory is commonly manufactured using

A

polyethylene.

B

polypropylene.

C

polylactic acid.

D

polyvinyl chloride.

Reveal Answer
A

polyethylene.

While polyethylene is used for wash bottles and storage containers, it has a lower melting point than polypropylene and cannot typically be autoclaved, making it less common for general-purpose beakers.

B

polypropylene.

Correct Answer

Polypropylene is the standard material for plastic beakers because it is autoclavable (heat-resistant), chemically resistant, and durable.

C

polylactic acid.

Polylactic acid (PLA) is a biodegradable plastic with low heat resistance, making it unsuitable for laboratory environments where heating and chemical stability are required.

D

polyvinyl chloride.

Polyvinyl chloride (PVC) is commonly used for tubing but is rarely used for beakers due to issues with chemical leaching and lower thermal stability compared to polypropylene.

Q9
2023
QCAA
1 mark
Q9
1 mark

Steel containing 0.11% carbon is

A

low carbon steel.

B

mild carbon steel.

C

medium carbon steel.

D

high carbon steel.

Reveal Answer
A

low carbon steel.

Correct Answer

Low carbon steel is defined as steel containing carbon in the range of approximately 0.05%0.05\% to 0.30%0.30\%. Since 0.11%0.11\% falls squarely within this limit, it is classified as low carbon steel.

B

mild carbon steel.

While often used interchangeably with low carbon steel, the term "mild steel" typically refers to the range of 0.15%0.15\% to 0.30%0.30\% carbon. Steel with 0.11%0.11\% carbon is often specifically called "dead mild steel," making the broader category of "low carbon steel" the most accurate choice.

C

medium carbon steel.

Medium carbon steel contains a higher carbon content, typically ranging from 0.30%0.30\% to 0.60%0.60\%, which provides a balance of ductility and strength not found in the lower 0.11%0.11\% composition.

D

high carbon steel.

High carbon steel contains carbon ranging from 0.60%0.60\% to 1.50%1.50\%. A carbon content of 0.11%0.11\% is far too low to be classified in this category.

Q2
2022
QCAA
1 mark
Q2
1 mark

Waste water drainage pipe is commonly manufactured using

A

nylon.

B

polypropylene.

C

polylactic acid.

D

polyvinyl chloride.

Reveal Answer
A

nylon.

Nylon is primarily used for textiles and engineering components like gears; it is generally too expensive and absorbs moisture, making it unsuitable for drainage pipes.

B

polypropylene.

While polypropylene is used in some piping applications, it is less common than PVC for general waste water drainage due to differences in rigidity and cost.

C

polylactic acid.

Polylactic acid (PLA) is a biodegradable polymer used for packaging and medical devices; it lacks the long-term durability and stability required for infrastructure piping.

D

polyvinyl chloride.

Correct Answer

Polyvinyl chloride (PVC) is the standard material for waste water pipes because it is chemically inert, durable, waterproof, and cost-effective.

Q17
2020
QCAA
5 marks
Q17
5 marks

Explain how the chemical composition of high-carbon steel contributes to two of its mechanical properties in the context of two industrial applications.

Reveal Answer

High-carbon steel has a chemical composition that includes 0.60% to 1.25% carbon. This carbon content facilitates the formation of pearlite in the microstructure. Pearlite is a fine laminar mixture of ferrite and cementite. The mechanical properties of pearlite are intermediate to soft, ductile ferrite and hard, brittle cementite. The finer pearlite microstructure of high-carbon steel increases toughness, strength, hardness and wear resistance, which makes the steel useful for industrial applications such as cutting tools, punches, dies and springs.

Marking Criteria

Explanation

DescriptorMarks

Explains correctly and includes the carbon content of high-carbon steel

1

Explains correctly and includes the microstructure of high-carbon steel

1

Explains correctly and includes 2 industrial/mechanical uses for high-carbon steel

1

Mechanical Properties

Marking Bands
DescriptorMarks

Includes 2 mechanical properties of high-carbon steel

2

Includes 1 mechanical property of high-carbon steel

1

None of the above

0
Q4
2020
QCAA
1 mark
Q4
1 mark

High-voltage transmission cable insulation would most likely be manufactured from

A

polyvinyl chloride.

B

polypropylene.

C

polyethylene.

D

polystyrene.

Reveal Answer
A

polyvinyl chloride.

Polyvinyl chloride (PVC) has relatively high dielectric losses and is primarily used for low-voltage applications (like household wiring) rather than high-voltage transmission.

B

polypropylene.

While polypropylene has good electrical properties, it is generally less flexible and more brittle at low temperatures than polyethylene, making it less suitable for standard cable insulation.

C

polyethylene.

Correct Answer

Polyethylene, specifically cross-linked polyethylene (XLPE), is the standard for high-voltage cables due to its high dielectric strength, very low dielectric loss, and excellent moisture resistance.

D

polystyrene.

Polystyrene is a rigid and brittle plastic, making it mechanically unsuitable for use as flexible cable insulation despite its good dielectric properties.

Q8
2022
QCAA
1 mark
Q8
1 mark

High carbon steel is used in the manufacture of

A

boiler plates.

B

railway tracks.

C

punching tools.

D

engine crankshafts.

Reveal Answer
A

boiler plates.

Boiler plates require high ductility and weldability to withstand pressure and fabrication, so they are typically made from low carbon (mild) steel rather than brittle high carbon steel.

B

railway tracks.

Railway tracks are generally made from medium to high carbon manganese steel to balance toughness and wear resistance, whereas plain high carbon steel is primarily reserved for tools.

C

punching tools.

Correct Answer

High carbon steel (containing 0.6% to 1.5% carbon) possesses the extreme hardness and wear resistance necessary for making cutting and punching tools, such as drills, files, and chisels.

D

engine crankshafts.

Engine crankshafts require good toughness and fatigue strength to handle dynamic loads, so they are usually manufactured from medium carbon steel or alloy steel.

Q12
2024
QCAA
5 marks
Q12
5 marks

Analyse the information in the table to determine whether polyvinyl chloride (PVC) or polyethylene is the most suitable material for wastewater pipes in the home. Justify your response with four properties from the table.

PropertiesPVCPolyethylene
Mechanicalresistant to abrasion, impact and weathering
rigid — limited flexibility, can withstand high pressure
resistant to cracking, impact and environmental stress; strong; durable
malleable — highly flexible
Young’s modulus2.41–4.14 GPa1.08 GPa
Yield strength40.7–44.8 MPa26.2–33.1 MPa
Tensile strength40.7–51.7 MPa22.1–31.0 MPa
Chemicalexcellent chemical resistance (including corrosive chemicals)good chemical resistance
Thermalgood heat resistancevery good heat resistance
Manufacturing costlowhigh
Reveal Answer

PVC is resistant to corrosive chemicals, making it more suitable for use in wastewater pipes in the home where it is likely to come into contact with corrosive chemicals, such as bleach or drain cleaner.

Although polyethylene has greater heat resistance than PVC, the pipes won't be exposed to anything hotter than boiling water in the home so PVC will be good enough.

PVC has a higher Young's modulus than polyethylene, which means it will be more rigid/less flexible, making it suitable for long lengths of pipe under the sink, floor or ground.

PVC is cheaper than polyethylene as the manufacturing cost is lower.

The combination of these properties makes PVC a more suitable material for use in the home.

Marking Criteria
DescriptorMarks

Describes that PVC has greater chemical resistance than polyethylene

1

Describes that polyethylene has better thermal properties so is more heat resistant than PVC, but this is not an important property for this application

1

Describes that PVC is more rigid or less flexible than polyethylene

1

Describes that PVC is cheaper than polyethylene

1

Determines that PVC would be most suitable for wastewater pipes in the home

1

Frequently Asked Questions

How many QCAA Engineering questions cover Materials?
AusGrader has 34 QCAA Engineering questions on Materials, all with instant AI grading and detailed marking feedback.

Ready to practise QCAA Engineering?

Get instant AI feedback on past exam questions, aligned to the syllabus

Start Practising Free